**階段的主要任務(wù)是以較小的成本代價(jià)提升效率6FC5263-4AY20-0AB0

時(shí)間：2020-01-05作者：大德匯成科技（廈門）有限公司瀏覽：1024

那我們能不能研發(fā)一款具有競爭力的新品呢？”這是周俊文反復(fù)思考的問題。

“其實(shí)，西門子不僅有專業(yè)的研發(fā)團(tuán)隊(duì)和經(jīng)驗(yàn)豐富的工程團(tuán)隊(duì)，還擁有生產(chǎn)制造能力較強(qiáng)的西門子工業(yè)透平機(jī)械（葫蘆島）有限公司。我們相信啃下這塊蛋糕并非不可能?！彼χf。

帶著這個(gè)想法，周俊文和同事們與張陳慧等壓縮機(jī)研發(fā)小組的*合作，決定分兩階段對現(xiàn)有的GC100進(jìn)行升級改造，讓新產(chǎn)品在價(jià)格優(yōu)勢和高效率兩方面達(dá)到高度平衡。

別出心裁的1.28%

**階段的主要任務(wù)是以較小的成本代價(jià)提升效率。

為找到效率損失點(diǎn)，張陳慧變身“挖寶小能手”。她與在德國總部負(fù)責(zé)GC100產(chǎn)品線的同事密切聯(lián)系，從浩瀚的西門子資料庫中找到了詳細(xì)的產(chǎn)品資料，并通過仔細(xì)分析與計(jì)算，提出了一系列提高效率的解決方案，包括改變壓縮機(jī)蝸殼形狀、升級葉輪、使用形狀較復(fù)雜的前導(dǎo)葉等等。然而，GC100是一款標(biāo)準(zhǔn)化產(chǎn)品，**部件很難進(jìn)行改動，這可怎么辦呢？

張陳慧說：“在挖寶過程中，如果往深處挖行不通的話，就向周圍拓展吧?！庇谑?，她將目光轉(zhuǎn)向了壓縮機(jī)的外圍設(shè)備——冷卻器。

為準(zhǔn)確了解冷卻器大小與壓縮機(jī)效率之間的關(guān)系，研究小組通過改變環(huán)境變量，以創(chuàng)新的思路巧妙地破解了計(jì)算壓縮機(jī)效率的方程，較終發(fā)現(xiàn)只要稍微增加冷卻器的大小，就能保證在總機(jī)組大小不變的情況下，提升壓縮機(jī)的效率。

破解效率計(jì)算“黑箱”的過程雖然辛苦，但張陳慧和同事們卻樂在其中?！癎C100系列的產(chǎn)品就像樂高模型，每個(gè)部分都是一個(gè)標(biāo)準(zhǔn)化的‘積木’。要想搭出較好的模型，就要使用較合適的積木。而在破解效率方程后，我們調(diào)整每一塊‘積木’時(shí)，心里都是踏實(shí)的?！睆堦惢壅f。

2016年3月，**階段研發(fā)結(jié)束。新的GC100效率提升了1.28%，而成本僅增加了0.8%。這款產(chǎn)品一經(jīng)推出就很快得到了市場的認(rèn)可，并在2016年10月獲得了**個(gè)訂單。

顛覆常規(guī)的2.09%

研發(fā)小組并沒有就此停下腳步，而是計(jì)劃在*二階段進(jìn)一步研發(fā)出一款在流量、價(jià)格和效率上都契合兩萬空分市場的產(chǎn)品，即升級版GC100。

為達(dá)成這一目標(biāo)，張陳慧和同事們首先為升級版GC100重新選取了流量范圍。在GC100涵蓋的應(yīng)用市場中，每個(gè)客戶的需求都不一樣。如何保證西門子的產(chǎn)品適合大部分客戶呢？研發(fā)小組通過對市場內(nèi)客戶的流量需求進(jìn)行調(diào)研、總結(jié)，得到了需求量較大的流量范圍，并據(jù)此對升級版GC100所選用的葉輪基本級進(jìn)行了*的考量，以在壓縮空氣能力方面保證升級版GC100能夠滿足80%以上的市場需求。

而在提高效率方面，研發(fā)小組還對目前西門子較**的葉輪基本級庫進(jìn)行了深入研究，選取了在兩萬空分市場流量范圍內(nèi)效率較高的幾款葉輪，充分利用了葉輪基本級的高性能。而由于研發(fā)小組較終選取了尺寸較小的葉輪，壓縮機(jī)整體尺寸減小，這也使成本降低成為可能。

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